70MN/90MN Four Column Push Down Open Die Forging Press with 120Ton/300MT Rail Bound Manipulator

 

Ref no. HBFU43001

70MN/90MN Four Column Push Down Open Die Forging Press with 120Ton/300MT Rail Bound Manipulator

 

 

Technical Advantages and Features

 

 Ø  The Press and Manipulator had been installed and operated for 4 years and the press has been designed and built with solid and sturdy design

-  Pre-stress Column Design

-  Main Ram : Spherical Design

-  Eccentric loading at 7000 ton force : 600 mm

-  Main Pump : Wepuko RX360 Servo control pump

-  PLC : S7-400, Siemens

-  HMI : Full automatic device and integrated with 120 Ton Manipulator.

Ø  The 120 Ton Rail Bound Manipulator has been designed with DAVY(England) Design and equipped and designed with 300 moment ton which is suitable to operate 200-300 ton ingot for Rotor shaft.
 

-   Hydraulic components : Rexroth
 

Ø  HBE PRESS shall provide press and manipulator with upgrade and retrofit for the excellent operation condition.
Ø  The installation, commissioning, start-up and training shall be provided.

Ø  1 year Warranty and guarantee shall be provided after FAT.

120Ton/300MT Rail Bound Manipulator

1.	Nominal force (static working pressure of 320 bar)	70MN (7000 tons)
2.	Upsetting force (static working pressure of 420 bar)	90MN (9000tons)
3.	Maximum press stroke	3100 mm
4.	Press daylight	6500 mm
5.	Press force stage, at 320 bar - 1 stage (one-central cylinder) - 2 stage (two-side cylinders) - 3 stage (three-all cylinders)	23.33 MN (2330tons) 46.66 MN (4660 tons) 70 MN (7000 tons)
6.	Distance between column, clear width	2080 mm × 4580 mm
7.	Number of pull back cylinders	4
8.	Eccentric loading at 70MN - in line of forging : mm at right angle to line at forging	300 mm either side 600 mm press center
9.	Forging tolerance measured on hot work piece	± 2 mm
10	Table Shifting Device Stroke	4000 mm
11.	Table area (width × length)	3600 mm × 8000 mm
12.	Die magazine	Four (4) - die magazine
13	Die Shifting Position	Three (3) - Position
14.	Tolerance of lower dies to be shifted	± 2 mm
15.	Press speeds - Forging speed at 70MN(7000ton) - Upsetting speed at 90MN(9000ton) - Advance speed. Fast / slow - Return speed. Fast / slow - Die table slide forward. fast/ slow	70 mm/sec(Upgrade available) 40 mm/sec 250-300 mm/sec/  10mm/sec 250-300 mm/sec/  10mm/sec
		250 mm/sec /      5 mm/sec
16.	Press forces    - Forging at 320 bar    - Upsetting at 420 bar    - Return at 350 bar    - Table shift at 250 bar    - Die shift at 250 bar    - Die magazine at 250 bar	70MN (7000 tons) 90MN (9000 tons) 10 MN (1000 tons) 2.57 MN (257 tons) 2.0 MN (200 tons) 2.0 MN (200 tons)
17	Number of Press Stroke Press Stroke Penetration Return stroke 3 cylinders 150 mm 300 mm 3 cylinders 100 mm 200 mm 2 cylinders 100 mm 200 mm 2 cylinders 50 mm 100 mm 1 cylinder 5 mm 20 mm	Stroke per minute (after upgrade) 8/10 14/16 20/22 30/32 85/90

 

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< Rail bound manipulator >

< Hydraulic Room >

 

 

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For any inquiries,  Don't hasitate to contact us!

 

Contact Info -

Head Tel : (+82)70-4268-4301                    Head Fax : (+82)42-584-8751

E-mail     :  hbepress@hbepress.com           Web site : www.hbepress.com

 

Person in charge : Rachel Kim