40MN/50MN Four Column Push Down Open Die Forging Press with 80Ton/200MT Rail Bound Manipulator

Ref no. HBFU43010

Technical Specifications 40MN/50MN Four Column

Push Down Open Die Forging Press

1.	Nominal & Manipulator cogging, Forging force, Static working pressure320bar			40 MN (4000 tons)
2.	Static working pressure of 420bar			50MN(5000tons)
3.	Maximum press stroke			2500 mm
4.	Press daylight			5000 mm
5.	Press force stage, at 320 bar    - 1 stage (one-central cylinder)    - 2 stage (two-side cylinders)    - 3 stage (three-all cylinders)			16.68 MN (1668 tons) 33.36 MN (3336 tons) 50 MN (5000 tons)
6.	Distance between columns (clear width)			4000 mm × 1800 mm
7.	Number of pull back cylinders			4
8.	Eccentric loading at 40MN - in line of forging at right angle to line at forging			200 mm either side 400 mm press center
9.	Forging tolerance measured on hot workpiece			± 2 mm
10.	Die Table shifting device stroke (Left, Right)			3000 mm × 3000 mm
11.	Table area (width × length)			2800 mm × 6000 mm
12.	Die Magazine			4-die magazine
13.	Die shifting position			3 position
14.	Tolerance of lower dies to be shifted			± 2 mm
15.	Press speeds - Forging speed at 40MN  33.36 MN  16.68 MN			80 mm/sec 120 mm/sec 200 mm/sec
	- Advance speed. Fast/slow - Return speed. Fast/slow - Die table slide forward. Fast/slow			250-300 mm/sec  / 10 mm/sec 250-300 mm/sec  / 10 mm/sec 250 mm/sec      / 5 mm/sec
16.	Number of press stroke
	Press stroke	Penetration	Return stroke	Stroke per minute
	3 cylinders	150 mm	300 mm	10/12
	3 cylinders	100 mm	200 mm	15/17
	2 cylinders	50 mm	100 mm	25/30
	1 cylinder	5 mm	20 mm	90/92
17.	Hydraulic main pumps			8 sets × RX360(2), RF1000(6)  High pressure radial Piston pump - Wepuko
18.	Electric main motors			1 set × 900 kw, 6600 volt, 1000 rpm 3 sets × 1250 kw, 6600 volt , 1500 rpm  F class  Double end shaft
19.	Total electric power supply    - 1 set × main motor    - 3 sets × main motor - 4 sets × boost motor    - 1 set × pilot motor    - 1 set × cooling and filtering motor    - 4 sets × oil heater - 1 set × lube motor			900 kw, 6600 volt, 1000 rpm 3750 kw, 6600 volt, 1500 rpm 150 kw, 440 volt, 1500 rpm 56.25 kw, 440 volt, 1000 rpm 37.5 kw, 440 volt, 1500 rpm 20 kw, 440 volt 5.5 kw, 440 volt
20.	Overall dimension of press    - Total height    - Press height above floor level    - Depth			14368 mm 10868 mm 3500 mm
21.	Weight of press (including Die magazine / Die shift)			Approx. 900 tons

 

 

 

 

Specification of 80Ton/200MT Rail Bound Manipulator

 

1.	Carrying capacity, nominal	800	kN
2.	Tongs clamping moment	2,000	kNm
3.	Tongs openings, without inserts, round	800/2,000	mm round
	- with inserts	200-800	mm round
	- with extension arms	100-2,800	mm round & square
4.	Max. turning diameter with extension arms	3,900	mm
5.	Min. tongs centre height above rails	1,700	mm
6.	Max. tongs centre height above rails	4,500	mm
7.	Vertical stroke of tongs parallel to floor	2,800	mm
8.	Vertical tilting angle of tongs	up 15°	down to floor
9.	Horizontal side shift of tongs	±300	mm
10.	Horizontal slew angle of tongs	±5°	mm
11.	Horizontal movements of tongs in forging direction, relative to carriage	± 400	mm
12.	Centre rail distance	5,000	mm
13.	Overall dimensions:
	- width, approx.	6,800	mm
	- height, approx.	5,400	mm
	- length, approx.	15,510	mm
14.	Speed, times:
	- forging	0-30	m/min
	- traveling	0-50	m/min
	- turning of tongs	0-8	RPM
	- lifting and lowering of tongs, compl. Stroke	90	mm/sec
	- tilting of tongs, compl. Stroke	90	mm/sec
	- side shifting of tong, compl. Stroke	80	mm/sec
	- clamping of tongs, compl. Stroke	70	mm/sec
15.	Accuracy:
	- traveling	±3	mm
	- turning	±1°
16.	Total electrical capacity installed, approx.	660	kW
17.	Total delivery of the main pumps	1769	l/min
18.	Total capacity of accumulator	600	l
19.	Usable capacity of accumulator	200	l
20.	Cooling capacity, with max. water inlet tem. 36℃, min.	227,000	Kcal/hr
21.	Travel distance	25	m
22.	Weight on rails approx. Mechanic + Hydraulic	350	t

 

 

 

 

 

For any inquiries,  Don't hasitate to contact us!

 

Address -

 

Head Office  :  699-1, HBE B/D, Ahnyoung-Dong, Jung-Gu, Daejeon,
                        Korea Rep.

The Plant     :  593-1, Gapsan-Ri, Angang-Eup, Gyeongju-Si, Gyeongbuk,

                 Korea Rep.

 

 

Contact Info -

Head Tel : (+82)42-584-8750                    Head Fax : (+82)42-584-8751

E-mail     :  hbepress@hbepress.com    web site : www.hbepress.com

 

Person in charge : Rachel Kim